DIY: Upcycle your old t-shirt into a kid’s raglan!

Here’s a free, fun project for you and your sewing machine/serger!

But first: Are you having a great summer? I hope so. I love this time of year for so many reasons — walking on the beach with your feet in the warm sand, hiking, gardening — and not needing to bundle up to enjoy the outdoors! (That last one’s really all I need.)

Laura Secord Legacy Trail in St Catharines

Another great part about August is it’s peach season in Southern Ontario! Peaches are probably the fruit I look most forward to each year, and there’s no shortage of them at any of our local farmer’s markets.

My husband recently got a couple of bright new t-shirts from one of our local markets. Alas, his t-shirt ended up in my scrap pile with a grease stain soon after. I used some blue Dawn and a toothbrush on the dry shirt then washed with my usual hypoallergenic detergent to get most of the spots out. It wasn’t perfect, but most of it was out. By this time, I had decided it was in my scrap pile, I was going to do something cute with it.

Adult size green tee

Kids upcycled raglan t-shirt

And I did! Using the aforementioned market tee and another tee in my scrap pile for the black sleeves and neckband! Isn’t it cute?

I used this free PDF raglan tee pattern and tutorial from LifeSewSavory. The pattern was easy to piece together, cut out and grade to his specific size — he has 3Y arms but a 5Y chest width because he is a little T-rex! This tutorial is so great because it helps you make a raglan t-shirt for kids 18 months old all the way up to 10 years! If you’re upcycling, that is a lot of free raglans you can make for the kids in your life. If you’re not upcycling, that is potentially a lot of not-free but still awesome raglans!

Best of all, this turned out to be a fast sew. The only part we got stuck on — quite literally, or maybe stuck in — was when I had the shirt finished and his head didn’t fit into the collar. [Insert horror face emoji.]

Made this upcycled raglan tee

How did I fix that?

Well, I tried picking stitches for a while but my foot was swelling (I’ve had a heck of a year, I’ll tell you about it someday) so I took a break, came back and just cut the collar completely off the shirt. My little big-headed boy would never have fit through the original neckline.

So might I suggest that once you’ve sewn all the other parts together, you test the head size before sewing on your neckband. If it’s too small, carefully cut it just a bit (maybe a half centimeter) smaller and test again, repeating until you’re at the stage where a stretchy neckband that’s 80% as wide as the neck hole will be able to fit your child’s head.

raglan made from two old t-shirts

Important note: I think the only reason we had this issue was because I graded the pattern so his sleeves wouldn’t be too wide. Next time I’ll probably just make the whole thing the same size to avoid catastrophe.

So yeah! I’m really happy with the result and this kid loves his upcycled raglan tee! You should make a raglan now. Or soon. Or some day soon! But when you do, definitely use this free tutorial from LifeSewSavory, because it’s great.

Aren’t raglans so awesome and comfortable? I can’t wait to sew up some more when I get the chance!

Sew a kid's raglan with this free pattern!

About Nikki

I've been writing since I was in kindergarten where I Crayola-markered an epic tale of a tiger and a balloon on a stack of lined papers folded into a booklet and stapled along the edge (carefully, and by my teacher). I love DIY, sewing, folksy music, animals and getting out to look at and listen to nature.
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  1. super cute!!! the neck looks great now, you would never know about this little opps ;o) thanks for sharing!

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